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Cobot automates the chore of applying attachment tapes

3M has collaborated with the American Industry 4.0 expert Eckhart to develop a system that uses a collaborative robot to apply attachment tapes automatically in industrial and automotive processes. The 3M Automated Taping System (ATS) uses a Universal Robots cobot to apply 3M Attachment Tapes – a process that is usually done by hand.

Flexible chain concept marks a ‘paradigm shift’ in light grids

The German sensor-maker Sick claims to have reinvented the industrial light grid with a flexible system consisting of up to 60 individual beams that are daisy-chained to each other and controlled by a single host. Unlike traditional rigid profiles with fixed send and receive modules, the transmitters and receivers in the new FlexChain system can be positioned flexibly with different photoelectric sensing technologies – through-beam, retro-reflective and proximity – being mixed freely to suit an application.

IE5 motors with PCB stators slash costs and weights

A US motor developer claims to have designed a “transformational” high-efficiency motor that will cost up to 25% less to produce and will weigh up to 60% less than comparable motors. Texas-based Infinitum Electric has just raised $1.8m of Series A financing, bringing its total funding since its founding in 2016 to $2.7m. It plans to use the funds to launch an integrated HVAC-specific version of the motor and to boost r&d for applications in the electric vehicle, and oil and gas, markets.

Levitating transport systems could be ‘a motion revolution’

A revolution in production machinery design in which components float between workstations on magnetically levitated movers was unveiled at the recent SPS IPC Drives exhibition by two different developers. On neighbouring stands, both Beckhoff and Bosch Rexroth were demonstrating their visions of the future in which components are carried smoothly, silently and friction-free on movers that have six degrees of freedom. As well as moving freely in X and Y directions, they can rotate, move up and down by a few millimetres, and even tilt – to avoid spilling liquids, for example.

CC-Link announces ‘first’ industrial network with TSN

The CC-Link Partner Association (CLPA) claims that it will be the first organisation to offer an open industrial network that uses Time Sensitive Networking (TSN) technology. At the recent SPS IPC Drives show in Germany, it announced that it has completed a specification that adds TSN to its existing CC-Link IE Ethernet-based network, which supports operating speeds up to 1Gbit/s.

Beckhoff cranks EtherCat speeds up to 10Gbit/s

At the recent SPS IPC Drives show in Germany, Beckhoff announced the development of two new versions of EtherCat that will support Ethernet transmission rates of 1Gbit/s and 10Gbit/s. Known as EtherCat G and G10 (which is still at the proof-of-concept stage), the high-speed versions are aimed at data-intensive applications involving equipment such as machine vision, complex motion control systems and measuring equipment with high sampling rates.

Matrix composites slash motor rotor weights by 40%

A collaborative UK project has shown that the efficiency and performance of electric motors can be improved significantly, and their rotor weights cut by 40%, by using rotors formed from aluminium matrix composites (AMCs). Other potential benefits include faster assembly times, and optimised strength-to-weight and stiffness-to-weight ratios, even in continuous products. The technology could also have benefits for other rotating machines, including fans, flywheels and turbines.

Motor-driven probe will drill into Mars’ history

Nasa’s InSight probe, which landed on Mars in November 2018, is using a motor-driven probe to penetrate 5m into the Martian surface to shed light on the formation of rocky planets. The lander is scheduled to perform measurements for the next two years that will provide insights into Mars and the formation of the Earth.

EtherCat interface allows third-party access diagnostics

The EtherCat Technology Group (ETG) has developed a specification for a vendor-independent diagnosis interface that will allow third-party tools to access diagnostic information from EtherCat networks. The software-based interface could be implemented in controllers from any manufacturer.

Project shows how to link legacy sensors to IT systems

The Industrial Internet Consortium (IIC) has announced results of a testbed project which has been looking at how operators of established manufacturing facilities can connect their sensors to IT systems using existing cabling infrastructure, without affecting real-time operations. The testbed was run by TE Connectivity and SAP, with support from the OPC Foundation and the sensor-maker ifm electronic

ODVA enhances Ethernet/IP to integrate Hart devices

ODVA has published enhancements to the EtherNet/IP specification outlining how to integrate devices that support the Hart Communication Protocol into an EtherNet/IP architecture. It says this will allow Hart users to take advantage of industrial Ethernet.

Friction-based speed-reducing technology challenges gears

A Dutch start-up has developed an alternative speed-reducing technology to gears which, it claims, can deliver higher precision, stiffness, torque densities and efficiencies, at a lower cost and with shorter lead times. Delft-based IMSystems adds that its Archimedes drive is compact, lightweight and backlash-free and can achieve ratios of 10,000:1. IMS is targeting the drive in particular at robots, but it could have other applications.

Tiny PLC board will ‘unleash’ the power of the IIoT

The electronics developer Maxim Integrated has produced a reference PLC design that packs 17 configurable IOs into a space half the size of a credit card. It says that the Go-IO board will “unleash” the full power of the IIoT (Industrial Internet of Things) and allow designers to bring greater intelligence into Industry 4.0 factory equipment, while meeting the stringent size and power demands of PLCs.

Google reveals plans to launch cloud robotics platform

Google has announced that it is working on a cloud robotics platform that will combine the power of artificial intelligence, robotics and the cloud. It says that initiative, due to go commercial in 2019, will create “an open ecosystem of automation solutions” using cloud-connected collaborative robots. It will enable efficient robot automation in dynamic environments.

TSN core could simplify real-time Ethernet networks

Germany’s Fraunhofer Institute for Photonic Microsystems (IPMS) has developed a TSN IP core to simplify the implementation of endpoints in TSN-capable Ethernet networks. The core consists of modules for time synchronisation, traffic-shaping and Ethernet MAC communications.